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machines

In Daito foundry, we applied full line system of IMF(Italy) for the first time in Japan.

To automate manual operation, we realize more efficient production. Here, we are going to introduce our foundry's equipment and production process..

production process
 
make wooden form
First of all, we prepare patterns.
molding/making core
Set flask on the pattern, then mold by no-bake sand.
Cores are made at 2nd floor.
stripping die
Then strip the pattern by manipulator.
coating
Painting by manipulator, then drying.
casting
Closing by manipulator.
pouring metal
Melting by electric furnace and pouring.
cooling
Cooling on the pouring line and at inside vertical storage.
bringing out
Take casting out from mold.
finishing turning
Shot-blasting and finishing.
inspection
Final checking.
     
inspection
According to our “Quality Manegement System”, proper person do inspections with proper inspection tools with proper inspection rules. Inspection data has been served in a proper period , that means we do have “Traceability”.
In another word , we can reply to any request about quality from our costomer.
secret of clean
集塵機

A result of a thorough analysis of the air flow in the factory, our new fondry has become very clean and confortable.

Kurita Industrial Co. Ltd. put the factory tour in execution.
We are strongly hoping to get the opinion to our concept, equipment, and layout, etc. from not only you of this industry but also you of different.

Factory tour

list of main equipment
Main equipment for foundry department
Fast loop molding line 3600x3000
Mixer for FL area and FM area (60 ton/HR )
Mixer for Core making (15ton/HR, 8ton/HR) manipulator for Stripping
manipulator for painting manipulator for closing
vibration table drying furnace
6ton high frequency electric furnace automatic material feeding car (3ton/charge)
count backing analysis device QC recorder
shot blasting machine 3000x3000x7000 annealing furnace
dust collector vertical storage 3ton/each cell
and 25ton/each cell

Main equipment for machine shop at DAITO
...Under Construction

 

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