Kurita
Industrial co., Ltd. acquires ISO9001-2000 in 2003 and makes an effort to the
quality improvement in all companies every day.
Products produced by our quality
management system get absolute confidence of the customer though the brand of "KURITA" never
attaches to the product.
The most important point for the product is surely
constructed in the decision of the best casting design by making good use of
the solidification simulation system(*1).
Moreover, the count backing analysis device(*2) is
used and real-time management is executed to the liquid metal management.
KURITA has built original "Production process control system" which is the
best for our workshop, it is not standard "Production management system" those
we can see anywhere. Our system, it is of course possible to manage quantity
of production and quantity of stock. Important point is " This is an intelligent
type system".
From pattern set to shake-out, this system can manage and control
with the best situation. |
|
*1: The solidification simulation system:
The shape of the cast metal is produced with CAD etc.
The occurrence of the defect such as shrinkage cavity to the article of cast
metal is forecast on the desk before the real production.
*2: The count backing analysis device
It is included in the article of cast metal in the element analysis device on
a metallic inside at within 15 seconds not only 5 elements (C, Si, Mn, P, and
S) but also the analyses such as other trace elements and nitrogens are possible.
*3: Production process control system
It is set that the process until the product can be done from the time of be
put the pattern on the line is done on the best condition, and it is in real
time control system that we can know what is on each plate anywhere , and we
can produce with the best situation where main equipment in the process can recognize
what is located in front them.
| Main equipment for foundry department |
♦Mixer
for FL area and FM area (60 ton/HR )
|
♦Mixer
for Core making (15ton/HR, 8ton/HR)
 |
♦manipulator
for Stripping
 |
♦manipulator
for painting
 |
♦manipulator
for closing
 |
♦vibration
table
 |
♦drying
furnace
 |
♦Fast
loop molding line 3600x3000 |
♦6ton high frequency
electric furnace
 |
♦automatic material
feeding car (3ton/charge)
 |
♦count backing
analysis device
 |
♦QC recorder
 |
♦shot
blasting machine 3000x3000x7000
 |
♦annealing
furnace
 |
♦dust
collector
 |
♦vertical
storage 3ton/each cell
and 25ton/each cell
 |
In the machining department, the machining is
done with modern type large-scale machining center, six palette turning center
etc.
The quality control is executed to the processing accuracy demand at a high
level from the customer making the best use of the execution of a thorough analysis
of the machine, the person, the material, and the method based on the quality
management system.
The machine performance plus, and enough man's sensibility
are very important. Not only the meeting with the customer but the meeting of
the in-house processing plan with foundry department and assembling department
is one of the most important factor of the quality-making by Kurita Industrial
Co., Ltd. |
|
| Main equipment for machine shop
at DAITO |
| ...Under
Construction |
| Main equipment for machine shop
at SHIZUOKA |
| ...Under
Construction |
Kurita Industrial Assembling Department is chiefly
assembling various industrial machines including the printing machine for newspaper
assembly.
The most important thing in assembly is confirmation work over the
detail when assembling it to say nothing of the accuracy of each part. The confirmation
work in the bolt tightening work etc. observes the decided rule based on the
quality management system, and efficient work is done.
The meeting of elaborate
meeting at the time of the design of the casting with the customer and the processing
is the indispensable one to improve efficiency and the quality of assembly. |
|
| Main equipment for assembly shop
at SHIZUOKA |
| ...Under
Construction |
